Overpressure fillers PP overpressure bottle fillers

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Overpressure bottle fillers PP

Automatic machines for level filling of carbonated water, non-alcoholic and alcoholic carbonated beverages, beer, or optionally non-carbonated beverages.

Fully automated control, reliable mechanical filling system, simple operation and high quality design and workmanship ensure high efficiency of operation of these machines.

Volume:

0,1 - 2,5 l *

Capacity:

1 000 - 20 000 bph *

* typical values. An individual solution can be prepared after consultation with ALTEC’s technical department.

PP are machines with overpressure filling system for level filling of mainly carbonated beverages into glass or PET bottles or cans. Fully automated control and simple operation ensure high efficiency of operation of these machines. The machines are manufactured for outputs of 1000 – 20000 bottles/h. The design and technological processing of individual parts meet the requirements of demanding hygienic standards.

Machine design

distinguishes between machines for bottling beverages into PET bottles and for bottling into glass bottles or cans.

Design for PET bottles: bottles enter the machine either from an air conveyor or on a height-adjustable plate conveyor. During their passage bottles are carried by their neck – the “neck handling” system – and supported in the central part by an exchangeable star or support. The bottles exit the machine on a height-adjustable belt conveyor. The entire machine is protected against possible damage by a system of safety clutches and electronic modules.

Design for glass bottles: bottles enter the machine on a plate conveyo. During their passage bottles are moved by interchangeable stars and lifted under the filling valves by pneumatic jacks. The entire machine is protected against possible damage by a system of safety clutches and electronic modules.

Filling

After the bottle is pressed on the filling valve, it is pressurized with CO2 (optionally with inert gas when filling still beverages). Then the filling process commences. Once the level of the beverage reaches the end of the vent tube, the filling valve is closed, bottle is gently depressurized and it leaves the filler. When filling sensitive products the filling process can be supplemented with single or double pre-evacuation of air from glass bottles, optionally with CO₂ flushing of PET bottles.

Cleaning

Design and technology of machine execution meets the criteria of demanding hygienic standards for cleaning. Filling system is prepared to be connected to a closed CIP circle. Cleaning process is divided into several phases so that the filler is maximally cleaned. Separate parts and paths of the filling system including the filling valves are individually cleaned during these phases. This procedure ensures maximum efficiency of the cleaning process.

Automation

For integration into a higher control system used in the customer´s plant, the machine can be equipped with an appropriate level of automation, including remote diagnosis of possible error messages and faults.

Machine execution

Fillers are produced either as individual machines or in a synchronised block with other equipment in following options: filler + capper, rinser + filler + capper (for different types of closures – press-on, plastic screw, ROPP aluminium, twist-off or as a combination of two or more closure types etc.).
Machine can be delivered in CLEAN ROOM execution for filling of sensitive products. The scope of delivery can include additional equipment like preparation of sterile air, preparation of rinsing medium for bottles and closures, automatic system for spraying and foaming of external parts of the filling system inside the clean room of the filler.

Individual solution

We deal with special customer requirements on machine design. Please contact our company representatives with your requirements.

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