Automatic cappers ULA automatic cappers for bottles and jerry cans

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Automatic bottle cappers ULA

Automatic machines designed for capping of glass and plastic bottles and jerry cans with screw, crown or press-on closures.

Fully automated control, reliable mechanical filling system, simple operation and high quality design and workmanship ensure high efficiency of operation of these machines.

Volume:
0,1 - 10,0 l *
Capacity:
500 - 20 000 bph *

* typical values. An individual solution can be prepared after consultation with ALTEC’s technical department.

ULA upr

ULA are robust machines that cap the bottle after it has been filled. Depending on the type of closure, the machine is equipped with the appropriate capping heads including a caps sorting and feeding system. The operator supervises the operation and refills the caps into the hopper of the sorter. The capping machine is equipped with optical sensors that monitor the current supply of bottles in front of the machine and the filling of the conveyor behind the machine. Based on the evaluation of the current status, machine speed is automatically adjusted. The requested capacity is set on the control panel. The data about machine capacity is shown on the display. All operating and fault conditions are indicated on the control panel and the warning beacon.

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Machine design

depends on the type of cap and bottle.

Design for PET bottles: bottles usually enter the machine via a transfer star from the filler where the bottles are carried by their neck – the “neck handling” system – and supported in the central part by an exchangeable star or support. The bottles exit the machine on a height-adjustable conveyor belt or the exit can be fitted with a drop star.

In the case of a stand-alone machine or in the case of a combined machine for PET and glass, the capper is equipped with a height adjustment system; in the case of a single-head capper by hand wheels with digital position indicators, in the case of multi-head machines from the control panel by means of an electric motor. The entire machine is protected against possible damage by a system of safety clutches and electronic modules.

Design for glass bottles: bottles enter and leave the machine on a plate conveyor. The capper is equipped with a height adjustment system; in the case of a single-head capper by hand wheels with digital position indicators, in the case of multi-head machines from the control panel by means of an electric motor. The entire machine is protected against possible damage by a system of safety clutches and electronic modules.

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The most common types of closures and their processing

Design for plastic screw caps: the cap is usually gripped by the capping head from the caps feeding star. In the next step, the head with the cap seats on the bottle and the bottle is closed (system „pick and place“). In some cases, the cap is placed on the neck of the bottle at the inlet star of the capping machine, the capping head then seats on the cap and the bottle is capped (system „pick off“). The capping head is fitted with magnetic coupling. This allows the capping torque to be adjusted for a safe and quality closing of the bottle.

The closures are usually oriented and transported using our sorter TZP, optionally Sortec.

Design for aluminium roll-on caps: the cap is placed on the neck of the bottle at the inlet star of the capper, the capping head then seats on the cap and the bottle is closed (system „pick off“). The capping head is fitted with rollers that roll-on the thread and the safety ring on the neck of the bottle.

The closures are usually oriented and transported using our sorter TZP, optionally Sortec.

Design for plastic press-on caps: the cap is either placed on the neck of the bottle in the inlet star of the capper, the capping head then seats on the cap and closes the bottle (system „pick off“), or the cap is gripped by the capping head from the feeding star of the caps. In the next step, the head with the cap seats on the bottle and the bottle is closed (system „pick and place“). The capping head is equipped with a mechanism for fixing the cap on the neck of the bottle and then pressing it on.

The closures are usually oriented and transported using our sorter TZP, optionally Sortec.

Design for crown caps: the capper is equipped with system „pick and place“ feeding of caps for precise guidance of the cap into the capping head and onto the bottle neck.

The closures are usually oriented and transported using our sorter TZP.

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Machine execution

Capping machines are manufactured as individual machines or in a synchronised block with other equipment in the following variants: filler + capper, rinser + filler + capper.
For the bottling of sensitive products, the capper can be equipped with additional cap treatment equipment such as a UV lamp or a spray chamber including the necessary peripherals for the preparation of the spray medium.

Individual solution

We deal with special customer requirements on machine designs e.g. capping of bottles with inclined bottle mouth, capping of bottles and jars with protective lids and subsequently with plastic screw caps, capping of several types of caps on one machine etc. Please contact our company representatives with your requirements.

Are you planning an investment in machinery or equipment?

ALTEC Chotěboř

ALTEC spol. s r.o.
Sokolohradská 1745
583 01  Chotěboř
Czech republic

GPS:    N 49.708551
             E 15.699240

E-mail:      altec@altec-chotebor.cz

ID:               62027174
Tax ID:        CZ62027174

© 1994 - 2024   |   ALTEC spol. s r.o.

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